The maintenance and upkeep of carbonization furnaces require attention to daily inspections, regular cleaning, and equipment maintenance to ensure production efficiency and safety. The following are specific points to consider:
Routine inspection and maintenance
Wearing parts inspection: Before operation, inspect the condition of wearing parts such as bearings and gears, and replace them promptly if any damage is found
Operational guidelines: Strictly adhere to operational procedures, and refrain from unauthorized modifications to equipment structure or process flow
Sealing maintenance: Ensure good sealing at the feed inlet to prevent air leakage during the carbonization process, which can lead to incomplete carbonization
Regular cleaning and maintenance
Internal cleaning: Clean the residues inside the furnace every 7 days or so to prevent pipeline blockage
External maintenance: Clean the carbon ash after use, keep the equipment dry and ventilated, and avoid moisture-prone environments that can cause rusting of components
Maintenance of key components
Fan maintenance: Check whether the fan operates smoothly and regularly clean the dust accumulated in the air duct
Flue gas purification system: Ensure the normal operation of the flue gas purification device, recover combustible gases, and reduce environmental pollution
precautions
If any abnormalities are detected, immediately shut down the machine for maintenance to avoid operating with defects, which could lead to more serious malfunctions
The raw materials need to be crushed in advance to the specified particle size (such as not exceeding 2 centimeters), and the moisture content should be controlled within a reasonable range (it is recommended to be ≤25%)